工作原理

Working principle

通過動(dòng)力裝置使高壓柱塞泵產(chǎn)生高壓水，高壓水通過精密控制的噴嘴系統(tǒng)噴射而出，形成高速射流。當(dāng)高速射流沖擊到工件表面時(shí)，如果壁面存在毛刺，毛刺根部將產(chǎn)生較大的局部應(yīng)力，從而使毛刺在射流沖擊作用下從工件本體上脫落，達(dá)到去毛刺的目的。同時(shí)，高壓水射流也能將工件表面的污垢剝離、沖走，實(shí)現(xiàn)清洗功能。此外，一些高壓去毛刺清洗機(jī)還可能配備數(shù)控系統(tǒng)、自動(dòng)清洗系統(tǒng)、機(jī)器視覺及數(shù)字圖像處理技術(shù)等，以實(shí)現(xiàn)高精度的孔位探測、導(dǎo)引控制和自動(dòng)化操作。

The high-pressure plunger pump generates high-pressure water through a power device, and the high-pressure water is sprayed out through a precisely controlled nozzle system, forming a high-speed jet. When the high-speed jet impacts the surface of the workpiece, if there are burrs on the wall, significant local stress will be generated at the root of the burrs, causing them to detach from the workpiece body under the impact of the jet, achieving the purpose of deburring. At the same time, high-pressure water jet can also peel off and wash away dirt on the surface of the workpiece, achieving cleaning function. In addition, some high-pressure deburring cleaning machines may also be equipped with CNC systems, automatic cleaning systems, machine vision, and digital image processing technologies to achieve high-precision hole detection, guidance control, and automated operation.

特點(diǎn)

characteristic

高效精準(zhǔn)：能在短時(shí)間內(nèi)快速去除毛刺，水射流可覆蓋工件的內(nèi)腔、盲孔等復(fù)雜結(jié)構(gòu)，確保毛刺被徹底清除。并且可以通過調(diào)節(jié)壓力與流量，在精準(zhǔn)去除毛刺的同時(shí)保護(hù)工件表面光潔度。

Efficient and precise: It can quickly remove burrs in a short period of time, and the water jet can cover complex structures such as the inner cavity and blind holes of the workpiece, ensuring that burrs are completely removed. And it can protect the surface smoothness of the workpiece while accurately removing burrs by adjusting the pressure and flow rate.

綠色環(huán)保：僅以水為介質(zhì)，無需添加化學(xué)藥劑，無有毒廢液排放，符合環(huán)保標(biāo)準(zhǔn)。同時(shí)配備高效過濾裝置，水資源重復(fù)利用率高，綜合用水成本低，還避免了粉塵危害，改善車間環(huán)境。

Green and environmentally friendly: Only using water as the medium, no need to add chemical agents, no toxic waste liquid discharge, in compliance with environmental standards. At the same time, it is equipped with an efficient filtration device, which has a high reuse rate of water resources, low comprehensive water costs, and avoids dust hazards, improving the workshop environment.

智能化控制：集成 PLC 智能控制系統(tǒng)與多軸聯(lián)動(dòng)機(jī)械臂，可根據(jù)不同工件材質(zhì)、毛刺特性一鍵設(shè)定壓力、角度等參數(shù)，實(shí)時(shí)反饋清洗數(shù)據(jù)并自動(dòng)生成質(zhì)量報(bào)告，便于追溯與工藝優(yōu)化，還能無縫對接自動(dòng)化產(chǎn)線，實(shí)現(xiàn)無人化生產(chǎn)。

Intelligent control: Integrated with PLC intelligent control system and multi axis linkage robotic arm, pressure, angle and other parameters can be set with one click according to different workpiece materials and burr characteristics. Real time feedback of cleaning data and automatic generation of quality reports are provided for easy traceability and process optimization. It can also seamlessly connect with automated production lines to achieve unmanned production.

維護(hù)成本低：核心部件采用耐磨陶瓷材質(zhì)，使用壽命延長，故障率低。同時(shí)，變頻驅(qū)動(dòng)技術(shù)降低了電能消耗，綜合能效比傳統(tǒng)設(shè)備提升。

Low maintenance cost: The core components are made of wear-resistant ceramic material, which extends the service life and has a low failure rate. At the same time, variable frequency drive technology reduces energy consumption and improves overall energy efficiency compared to traditional equipment.

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